Powerint公司的LinkSwitchTM-HP系列是集成了控制器和高壓(650V/725V)功率MOSFET的單片器件,采用連續(xù)導(dǎo)通模式(CCM),初級(jí)調(diào)整(PSR),功率達(dá)90W,沒(méi)有DCM的效率限制或可聽(tīng)見(jiàn)的噪音. 在230VAC時(shí)無(wú)負(fù)載時(shí)的功耗小于30mW,主要用在LCD監(jiān)視器和TV,適配器,家用電器,嵌入式電源(DVD,STB)和工業(yè)電源.本文介紹了LinkSwitch-HP系列產(chǎn)品亮點(diǎn),方框圖,適配器電路圖以及采用LNK6774V的17W雙輸出反激轉(zhuǎn)換器參考設(shè)計(jì)主要特性和指標(biāo),電路圖,變壓器電路,材料清單和PCB布局圖.
A LinkSwitch-HP device monolithically integrates a controller and high-voltage power MOSFET into one package. It has a newly developed analogue control scheme, which enables continuous conduction mode (CCM), primary side regulated (PSR) power supplies up to 90 W without the efficiency limitation of DCM or audible noise. It uses an enhanced peak current mode PWM control scheme with multi-mode operation. The multi-mode control engine uses the error amplifier output signal voltage at the COMPENSATION pin to set the operating peak current and switching frequency to maintain the output voltage in regulation as shown in Figure 5. For COMPENSATION pin voltages lower than VC(MCM) (typ. 1.25 V) the device enters multi-cycle modulation (MCM) with a fixed peak current of 25% of the programmed current limit. Several innovative improvements have been added to the peak current mode control to allow primary side regulated CCM operation with no instability. The device meets less than 30 mW input power with no-load at high-line (LNK67xx families).
It also offers extensive built-in features:
• External current limit selection
• Optional programmable shutdown delay time extension
• Optional remote On/Off
• Optional fast AC reset
• Primary-side sensed output overvoltage protection (OVP)
• Lost regulation protection during output overload or short-circuit (auto-restart)
• Internal current limit over line compensation for constant overload power over line
• High-voltage bus overvoltage sense (line OV) for extended line surge withstand
• High-voltage bus undervoltage sense (line UV) for brown-in/ out protection
• Accurate over-temperature protection (OTP)
• Output OVP/OCP/OTP shutdown type selection (hysteretic/ latching)
• Optional external latching shutdown input (current threshold)
• Cycle-by-cycle current limit control
LinkSwitchTM-HP系列產(chǎn)品亮點(diǎn):
EcoSmart™- Energy Efficient
• Multi-mode control maximizes efficiency over full load range
• No-load consumption below 30 mW at 230 VAC (LNK67xx)
• >75% efficiency with 1 W input at 230 VAC
• >50% efficiency with 0.1 W input at 230 VAC
High Design Flexibility for Low System Cost
• Dramatically simplifies power supply designs
• Eliminates optocoupler and all secondary control circuitry
• ±5% or better output voltage tolerance
• 132 kHz operation reduces transformer and power supply size
• Accurate programmable current limit
• Compensation over line limits overload power
• Frequency jittering reduces EMI filter cost
• Fully integrated soft-start for minimum start-up stress
• 725 V MOSFET simplifies meeting derating requirements (LNK677x)
• 650 V MOSFET for lowest system cost (LNK676x/LNK666x)
• Fast transient response family option (LNK666x)
Extensive Protection Features
• Auto-restart limits power delivery to 3% during overload faults
• Output short-circuit protection (SCP)
• Output overload/over-current protection (OPP, OCP)
• Optional extended shutdown delay time
• Output overvoltage protection (OVP), hysteretic or latching
• Line brown-in/out protection (line UV)
• Line overvoltage (OV) shutdown extends line surge withstand
• Accurate thermal shutdown (OTP), hysteretic or latching
Advanced Green Package Options
• eSIP™-7C package:
• Vertical orientation for minimum PCB footprint
• Simple heat sink mounting using clip or adhesive pad
• eDIP™-12B package:
• Low profile through-hole mounted for ultra-slim designs
• Heat transfer to PCB via exposed pad or optional metal heat sink
• Extended creepage to DRAIN pin
• Heat sink is connected to SOURCE for low EMI
• Halogen free and RoHS compliant
LinkSwitchTM-HP系列典型應(yīng)用:
• LCD Monitor and TV
• Adapter
• Appliances
• Embedded power supplies (DVD, set-top box)
• Industrial
圖1. LinkSwitchTM-HP系列框圖
圖2. 通用輸入30W 12V/2.5A適配器電路圖
采用LNK6774V的17W雙輸出(5V/1A和18V/670mA)反激轉(zhuǎn)換器參考設(shè)計(jì)
This report describes a universal input, 5 V, 1000 mA and 18 V, 670 mA isolated flyback converter employing LNK6774V from the LinkSwitch-HP family of ICs. It contains the complete specification of the power supply, a detailed circuit diagram, the entire bill of materials required to build the supply, extensive documentation of the power transformer, along with test data and waveform plots of the most important electrical waveforms. This report describes a universal input, 5 V, 1000 mA and 18 V, 670 mA isolated flyback converter employing LNK6774V from the LinkSwitch-HP family of ICs. It contains the complete specification of the power supply, a detailed circuit diagram, the entire bill of materials required to build the supply, extensive documentation of the power transformer, along with test data and waveform plots of the most important electrical waveforms. This report describes a universal input, 5 V, 1000 mA and 18 V, 670 mA isolated flyback converter employing LNK6774V from the LinkSwitch-HP family of ICs. It contains the complete specification of the power supply, a detailed circuit diagram, the entire bill of materials required to build the supply, extensive documentation of the power transformer, along with test data and waveform plots of the most important electrical waveforms.
17W雙輸出反激轉(zhuǎn)換器參考設(shè)計(jì)主要特性和指標(biāo):
Primary side regulated isolated flyback converter with ±5% regulation.
132 kHz switching frequency for small transformer and output filter size
Full load continuous conduction mode operation for improved efficiency and reduced output capacitor ripple currents
Multi-mode operation maximizes efficiency over full load range
Below 100 mW power consumption with 50 mW standby load at 230 VAC.
Extensive protection features including OVP, OTP, brown-in/out, line overvoltage, and lost-regulation (auto-restart)
Meets EN-550022 and CISPR-22 Class B conducted EMI with 5 dB margin.
Meets IEC61000-4-5 1 kV / 2 kV surge.
圖3. 17W轉(zhuǎn)換器參考設(shè)計(jì)外形圖
17W轉(zhuǎn)換器參考設(shè)計(jì)主要性能指標(biāo):
圖4. 17W轉(zhuǎn)換器參考設(shè)計(jì)電路圖
17W轉(zhuǎn)換器參考設(shè)計(jì)材料清單:
圖5. 17W轉(zhuǎn)換器參考設(shè)計(jì)變成壓器電路圖
圖6. 17W轉(zhuǎn)換器參考設(shè)計(jì)PCB布局圖 |
